The engine parts must withstand high loads and extreme temperatures. Caterpillar®; Cat® continuously develops its design and manufacturing technologies to ensure efficient operation and re-use of engine parts as a system. Each test shows significant differences between Cat engine parts and competing parts; Cat engine parts increase engine performance and machine efficiency while minimizing operating costs.
Planned Engine Maintenance
You can minimize your costs and reduce
downtime
and revision times by applying a
planned engine maintenance program, and increase the sale price of your machine. Keep your
engine
running
efficiently for life; As a team, we can provide regular maintenance program by using our
wide
range of products
and services.
By analyzing fault signals, control results, and SOS data, we can identify small problems without causing major damage and out-of-program revisions. By working together, we can increase engine efficiency, extend component life and minimize your operating costs.
Engine Overhaul
The service requirement of your engine will be
maintained
even if you have a regular
maintenance program. Warning signals are hidden, giving the chance of repairing many engine
problems before the
breakdown. Pre-failure repairs ensure that your machine is at work as soon as possible in
accordance with your
work schedule at a cost as small as one-fifth of post-failure repairs. We offer you various
economic alternatives
after the breakdown. Our professional technicians are trained to provide the most
cost-effective
solutions by
interpreting the condition of your engine in the best possible way. With our service using
the
latest innovations
and excellent spare parts support, we ensure that your machine is at work for the most rapid
and
reliable way.
Lower Engine Overhaul
This option includes the replacement of the main bearings and rod bearings. It is the ideal choice for cases where the wear on the rings and liners is very low and there is wear on bearings and bearings caused by normal use.
It can be done inside the motor housing except for a few machines.
It accounts for about
3-15%
of the cost of
a new engine.
Revision Packages can help you make your own repairs. All parts are
packaged
according to your
specific engine model. The kits contain only original engine parts - making them a
convenient and
safe choice.
Top Engine Overhaul
Top Engine Overhaul may be all you need to restore your engine's power and efficiency. It consists of replacing the cylinder head assembly for machines where the cylinder head elements wear out faster than segments, liners and bearings.
It can be run in the motor housing.
It accounts for approximately 12-25% of the cost of
a new
engine.
Cat
Refurbished cylinder heads are available for many engines.
Engine Block Revision
For engines with both cylinder liner and cylinder bearing wear, consider Engine Block Revision.
It accounts for about 30-50% of the cost of a new engine.
The crankshaft and / or
cylinder
block must not be
damaged.
Complete Engine Overhaul
Complete Engine Overhaul may be required for engines that are severely worn or approaching the second overhaul time.
Important components are repaired or replaced.
It accounts for about 40-70% of the cost
of a
new engine.
Engine Fault Indicators
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Fault Indicators |
Possible Causes |
Answers |
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Excessive black smoke at full load (hot, unburned fuel) |
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Increased fuel consumption |
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Blue smoke (oil consumption) |
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White smoke (steam; water in the combustion chamber) |
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White smoke (unburned fuel during start-up) |
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Increased oil consumption (excessive blowing) |
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Abnormal sounds |
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Lack of power |
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Excessive fever |
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Stress on first start |
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Above the oil level full line |
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Metal burrs in the oil filter |
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